THE SPIKER®-ES CONTROLLED PNEUMATIC NEEDLE PEENING
CATEGORY,     
Manufacturer     Shockform Aeronautics Inc

THE SPIKER®-ES CONTROLLED PNEUMATIC NEEDLE PEENING, FOR ON-AIRCRAFT OPERATIONS AND ENGINES MOUNTED Shockform is the proud inventor and manufacturer (OEM) of the Spiker®-ES. The only needle peening tool designed to peen hard-to-reach geometries and eliminate the risk of FOD. The Spiker®-ES has been developed with aero engines manufacturers for repairs directly on the engine with no risk of Foreign Object Damage (FOD). With the Spiker®-ES, peening is performed using tungsten carbide needles and the process parameters are continuously monitored, controlled and recorded. The Spiker®-ES allows the needle peening of complex geometries where flapper peening is usually impossible on engine components but also on aircraft wing, internal structure and on landing gears. The Spiker®-ES also includes Shockform’s latest innovation: the E-Strip®, a real-time peening intensity measurement device calculating the intensity in seconds, thus saving a huge amount of time. The E-Strip® offers a more reliable feature for your peening activities and it is also meant to replace single use Almen strips, making needle peening with the Spiker®-ES more eco-friendly and green.

features

  • Fast and Effective Repair Peening
  • Reliable and Repeatable
  • Peening intensity measurement in real time
  • Minimal Risk of Foreign Object Damage (FOD)
  • Very Smooth Surface Finish
  • Deep Surface Residual Stresses
  • Fatigue Life that is equivalent and often much better than conventional techniques
  • Easy application on aero-engine components with significant cost saving potential.
  • Certified AMS 2545, Nadcap 7117/6, J441, J442, J443, J2597
  • Small Head for Hard-to-Reach Areas
  • Each Needle Tracked Individually
  • User Friendly Color Interface
  • Process Data Saved to USB key
  • Easy to Print Report
  • Everything included in one Small Case.
  • Applications: MRO/MCO SOLUTIONS - AERO ENGINES SOLUTIONS - LANDING GEAR SOLUTIONS - STRUCTURES SOLUTIONS - AIRLINES - DEFENSE
  • Typical applications: Landing gear: Impacts of tools, shot peening after sanding, corrosion, wheels and brakes, ...; Engines Maintenance of blades, blade roots, spool, rotor, engine mast, nacelle parts, etc.; Corrosion: Exposed areas, paint chips, flap tracks, window frames, fins, ...; Cracks: Extended fatigue life after crack repair and geometric modification.

specifications

Controller Dimensions
L22.0″ × W14.0″ × H9.0″(L559mm × W356mm × H229mm)
Controller Weight
21 lbs (9.5 Kg) empty, 27 lbs (12.3 kg) fully loaded
Protection
Weather proof Impact resistant NK-7 Resin Exterior
CPU TI AM3517
CPU TI AM3517
Control Signal
Closed Loop Feedback using Proprietary Control Software
Response Time
0.3 to 0.5 sec
Repeatability
+/- 50 RPM
RPM Monitoring
Continuous
Alarm
Ajustable when RPM is out of range
User Input curves
Almen Intensity vs. RPM for 5 operators
Data Recording
Yes, through included 2 Gb. Memory key
Real-Time Clock
Yes
Brightness Adjustment
Yes
Calibration Setup
Yes
Memory
Flash = 256Mb DDR2
Display
5.7 inch QVGA Color Display
Keyboard
Touch Screen
Motor Type
Brushless
Motor Input
3.0 amp DC
Operating Temp.
32°F to 122°F (0°C to +50°C)
Sensor Type
Integrated in motor
Handpiece Cord Length
25 Ft (7.7m)
Electrical Input
100-240V, 50/60 Hz, 3.1A
Specifcations
SAE AMS 2590, SAE AMS 2592, Airbus SMR 51-29-11, NADCAP AC7117/4, Boeing BAC5730-2 rev D, MIL-R-81841, Air Force TO 1-1-691, BAEP 2008 (Beechcraft), BAPS 185-002 (Bombardier), J441, J442, J443, J2597

Certifications & Approval

  • CE
  • Certified AMS 2545, Nadcap 7117/6, J441, J442, J443, J2597

Documents & Drawings

BROCHURES
Data sheets & Bulletins
Shockform Spiker Feuillet 2022 DOWNLOAD Needle Peening Training Outline DOWNLOAD
Drawing